Kleemann | New Impact Crusher for North America: MOBIREX MR 130i PRO with All-Electric Drive Concept

Power pack works in a sustainable manner and ensures high product quality in natural stone and recycling

With the mobile impact crusher MOBIREX MR 130i PRO, Kleemann presents a new family member from the PRO line. The plant is used as a primary and secondary crusher and combines output, precision and sustainability.

Powerful in natural stone and recycling
The new impact crusher covers a very wide range of applications: from soft to medium-hard natural stone to the widest possible range of recycling applications, such as the processing of concrete, rubble and asphalt. With an hourly output of up to 661 US t/h, the plant meets the requirements in the high-performance range. With its heavy rotor and powerful electric 335 hp drive together with efficient pre screening, the crushing unit impresses and guarantees a very high and stable throughput. Thanks to the Continuous Feed System CFS, continuous crusher utilization is provided.

Kleemann MOBIREX MR 130iKL_MR 130i PRO – The mobile impact crusher MOBIREX MR 130i is used as a primary and secondary crusher in natural stone and recycling and is the new family member from the Kleemann PRO line.

Sustainable solutions protect operators and the environment
Thanks to its all-electric drive concept E-DRIVE with the option of an external power supply, the MR 130i PRO from Kleemann can be operated on site free of emissions and thus guarantees a low power consumption per ton of final product. A further advantage of the electric drive: hydraulic oil is only required for setting and setup functions, which reduces the environmental risk and maintenance costs. If the plant is operated via the diesel generator, the power- – and load-dependent fan reduces noise emission as well as fuel consumption. The optional power pack housing guarantees a further significant noise reduction. Thanks to water spraying at relevant points such as the crusher inlet, the discharge conveyors and the post screening unit as well as various belt covers, the dust development can be reduced considerably.

Optimum final product quality
Top product quality is expected from an impact crusher. This is what the MOBIREX MR 130i PRO delivers together with a high production capacity. This is guaranteed not only by the tried-and-tested robust crushing unit with its two impact toggles and versatile rotor ledge options, but also by the 11 yd2 large, optional double-deck post screening unit (in the upper deck). This makes it possible, with a single machine and without an additional screening plant, to produce two classified final grain sizes.

The use of an optional wind sifter can optimize the final product quality even further by removing contamination in the material such as the lightweight materials wood and plastic. The air flow can be controlled depending on the material.

Smart operating concept for simple plant operation

The operation of crushing plants is becoming more and more sophisticated. With the intuitive holistic operating concept SPECTIVE from Kleemann, the operator receives different tools to facilitate his typical workday. The 12’’ touch panel is characterized by simple user guidance and visualization. With the large SPECTIVE radio remote control, the plants are moved from the low loader and the setup procedure can be carried out conveniently and at a safe distance from the machine. The small SPECTIVE radio remote control can be used to execute all relevant functions comfortably from the excavator.

The digital solution SPECTIVE CONNECT facilitates the work site digitalization of the MOBIREX MR 130i PRO. All important plant data is transferred to the smartphone and reporting is made easier. This means: Less downtime, higher productivity and more revenue.

More Information: https://www.wirtgen-group.com/ocs/en-us/kleemann/mr-130i-pro-213433-p/



Request For Additional Information:

    Kleemann Author
    6030 Dana Way Antioch, TN  37013
    follow me
    No Tab Selected

    New Kleemann Plant Marks Commitment to Industry
    In early 2010 Kleemann GmbH completed its new headquarters and state-of-the-art manufacturing plant near Göppingen, just east of Stuttgart in south-central Germany.

    The new plant marks Kleemann’s commitment to the minerals processing industry and incorporates the highest production technologies for the manufacture of aggregates and minerals processing equipment.

    This new “greenfield” manufacturing plant is making Kleemann mineral processing equipment more available, and will speed product delivery in North America in coming months. “With 350,000 sq. ft. of production area and 40,000 sq ft of administration area, Kleemann will excite the market with new models and features for 2010,” said Evan Clarke, vice president.

    For over 150 years Kleemann has led the minerals processing industry with design ingenuity, producing crushing and screening equipment for many leading markets. Since being acquired by the Wirtgen Group in 2006, the company has experienced dramatic growth which has led to reinvestment by the group to help streamline production and allow for greater volume for its new expanding markets.

    “As Kleemann gathers momentum within the United States and Canadian markets, and new dealers take on the product line, many customers are seeing the ‘Kleemann Advantage’,” Clarke said. “We bring to the market a wide range of track mobile crushers and screens with many unique features.”



    The new plant utilizes the most modern German high-tech manufacturing processes, including short internal product assembly lines. On the new 1.34 million sq. ft., site, the new manufacturing facility covers an area of 376,736 sq. ft., complemented with a 43,055 sq. ft. administration building. The oversized interior capacity of the new main production facility accommodates the enormous dimensions of Kleemann’s largest crushing and screening machines.

    In the plant’s central warehouse contains two storage zones in which some 10,000 items are stocked. “On average, 200 items with a total weight of 8.8 tons are handled here each day,” said Kleemann central warehouse manager Martin Zemmel. “We really benefited from the know-how of the other Wirtgen Group companies when building our new facility.”

    Kleemann’s new painting facility for large parts is one of the largest such facilities in Germany, with a tremendous load-bearing capacity of 33 short tons, and around 21,500 sq. ft. of floor space. Kleemann’s switch-over from wet spray painting to powder-coating not only marks a major step towards boosting surface quality, but also has far less of an environmental impact, with the system far exceeding the requirements of the EU environmental guidelines.




    Kleemann’s Roots Run Deep


    Kleemann is a newcomer to the North American aggregate processing market, but its roots lie deep. Established in Germany in 1857, Kleemann was acquired by Wirtgen Group in 2006. Today, a growing network of equipment distributors and dealers is enabling Kleemann Inc. USA to boost its domestic profile and serve customers in North America.
    Today Kleemann manufactures and markets a broad range of durable, productive mobile and stationary processing equipment and technology for crushed stone, demolition waste and mixed construction waste.

    Kleemann’s product brand names are:
    • The MOBICAT mobile primary jaw on crawler chassis with feeding unit, pre-screen and conveyors built in various sizes ranging from 100-1,000 tph capacity
    • The MOBIREX mobile primary impactor on crawler chassis with feeding unit, pre-screen and conveyors built in various sizes ranging from 100 to 1,000 tph capacity
    • The MOBIFOX mobile secondary crushing machines with feeding unit, impact crusher and a screen producing up to 3 grain sizes
    • The MOBICONE mobile secondary crushing machines with feeding unit, cone crusher and a screen to produce up to 3 grain sizes, and
    • The MOBISCREEN mobile screening machines, producing up to 4 grain sizes with fixed or swiveling discharge belts, with a screening surface dependent on ultimate use.
     
    BACKGROUNDER
    Wirtgen America, Inc., Nashville, is the North American arm of the Wirtgen Group, the single-source marketer of the world’s most technologically advanced lines of asphalt reclaiming/recycling and concrete slipform equipment from Wirtgen, asphalt and soil compactors from Hamm Compaction Division, asphalt pavers from Vögele America Inc., and aggregates and minerals processing equipment from Kleemann.

    In late 2004 Reinhard Wirtgen, founder of Wirtgen Group, was honored as one of the “Top 100 Private Sector Transportation Design & Construction Professionals of the 20th Century” by the American Road & Transportation Builders Association (ARTBA).