Kleemann | Mobile Impact Crusher MOBIREX MR 100(i) NEO/NEOe Extends Product Portfolio

The NEO line is the new efficient, compact class from Kleemann

With the mobile impact crusher MOBIREX MR 100(i) NEO/NEOe, Kleemann presents the first family member of the new NEO line. The machine is efficient, powerful and extremely flexible – and all-electric operation is possible with the NEOe variant.

Kleemann Mobile Impact Crusher MOBIREXKL_MR 100i NEO – The mobile impact crusher MOBIREX MR 100(i) NEO/ NEOe is the first family member of the new NEO line and is characterized by its efficiency and flexibility.

Flexibility for the widest range of applications
Thanks to their compact dimensions and a low transport weight, the MOBIREX MR 100(i) NEO/NEOe can be used flexibly, quickly and in a very wide variety of applications. Operation in tight spaces on work sites or in frequently changing places of work is easily possible. Operation ranges from different recycling applications, such as the processing of concrete, rubble and asphalt, to the processing of soft to medium-hard natural stone.

Sustainable solutions protect operators and the environment
The new impact crusher from Kleemann is available with two versions: Depending on the application area, it can be run all-electrically with the drive concept E-DRIVE and thus, locally, free of CO2 emissions [MR 100(i) NEOe]. Alternatively, the machine is available with the tried-and-tested diesel-direct drive D-DRIVE.

Very high final product quality
Very high product quality is expected from an impact crusher, and this is precisely what the MOBIREX MR 100(i) NEO / NEOe delivers. This is guaranteed not only by the powerful crushing unit with its 4-ledged rotor with a large impact range and versatile rotor ledge options, but also by the 4 m2 large, optional, single-deck secondary screening unit. This makes it possible to produce a classified final grain size. Through the use of an optional wind sifter, the final product quality can be additionally increased.

Simple plant operation
Thanks to a SPECTIVE operating unit specially tuned to the functions, operation of the MR 100(i) NEO / NEOe is simple and intuitive. With SPECTIVE CONNECT, operators have all relevant data on speed, consumption values and fill levels at their fingertips on a smartphone or tablet and prepared in a clearly arranged manner. SPECTIVE CONNECT also offers detailed troubleshooting aids to assist with service and maintenance. A unique feature in this machine class is the fully automatic crusher gap adjustment and zero-point determination. Zero-point determination compensates for wear during crusher start and a homogeneous crushing product is retained.

The new impact crusher MOBIREX MR 100(i) NEO/NEOe will be introduced gradually starting in 2024 in Europe and in North America.



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    New Kleemann Plant Marks Commitment to Industry
    In early 2010 Kleemann GmbH completed its new headquarters and state-of-the-art manufacturing plant near Göppingen, just east of Stuttgart in south-central Germany.

    The new plant marks Kleemann’s commitment to the minerals processing industry and incorporates the highest production technologies for the manufacture of aggregates and minerals processing equipment.

    This new “greenfield” manufacturing plant is making Kleemann mineral processing equipment more available, and will speed product delivery in North America in coming months. “With 350,000 sq. ft. of production area and 40,000 sq ft of administration area, Kleemann will excite the market with new models and features for 2010,” said Evan Clarke, vice president.

    For over 150 years Kleemann has led the minerals processing industry with design ingenuity, producing crushing and screening equipment for many leading markets. Since being acquired by the Wirtgen Group in 2006, the company has experienced dramatic growth which has led to reinvestment by the group to help streamline production and allow for greater volume for its new expanding markets.

    “As Kleemann gathers momentum within the United States and Canadian markets, and new dealers take on the product line, many customers are seeing the ‘Kleemann Advantage’,” Clarke said. “We bring to the market a wide range of track mobile crushers and screens with many unique features.”



    The new plant utilizes the most modern German high-tech manufacturing processes, including short internal product assembly lines. On the new 1.34 million sq. ft., site, the new manufacturing facility covers an area of 376,736 sq. ft., complemented with a 43,055 sq. ft. administration building. The oversized interior capacity of the new main production facility accommodates the enormous dimensions of Kleemann’s largest crushing and screening machines.

    In the plant’s central warehouse contains two storage zones in which some 10,000 items are stocked. “On average, 200 items with a total weight of 8.8 tons are handled here each day,” said Kleemann central warehouse manager Martin Zemmel. “We really benefited from the know-how of the other Wirtgen Group companies when building our new facility.”

    Kleemann’s new painting facility for large parts is one of the largest such facilities in Germany, with a tremendous load-bearing capacity of 33 short tons, and around 21,500 sq. ft. of floor space. Kleemann’s switch-over from wet spray painting to powder-coating not only marks a major step towards boosting surface quality, but also has far less of an environmental impact, with the system far exceeding the requirements of the EU environmental guidelines.




    Kleemann’s Roots Run Deep


    Kleemann is a newcomer to the North American aggregate processing market, but its roots lie deep. Established in Germany in 1857, Kleemann was acquired by Wirtgen Group in 2006. Today, a growing network of equipment distributors and dealers is enabling Kleemann Inc. USA to boost its domestic profile and serve customers in North America.
    Today Kleemann manufactures and markets a broad range of durable, productive mobile and stationary processing equipment and technology for crushed stone, demolition waste and mixed construction waste.

    Kleemann’s product brand names are:
    • The MOBICAT mobile primary jaw on crawler chassis with feeding unit, pre-screen and conveyors built in various sizes ranging from 100-1,000 tph capacity
    • The MOBIREX mobile primary impactor on crawler chassis with feeding unit, pre-screen and conveyors built in various sizes ranging from 100 to 1,000 tph capacity
    • The MOBIFOX mobile secondary crushing machines with feeding unit, impact crusher and a screen producing up to 3 grain sizes
    • The MOBICONE mobile secondary crushing machines with feeding unit, cone crusher and a screen to produce up to 3 grain sizes, and
    • The MOBISCREEN mobile screening machines, producing up to 4 grain sizes with fixed or swiveling discharge belts, with a screening surface dependent on ultimate use.
     
    BACKGROUNDER
    Wirtgen America, Inc., Nashville, is the North American arm of the Wirtgen Group, the single-source marketer of the world’s most technologically advanced lines of asphalt reclaiming/recycling and concrete slipform equipment from Wirtgen, asphalt and soil compactors from Hamm Compaction Division, asphalt pavers from Vögele America Inc., and aggregates and minerals processing equipment from Kleemann.

    In late 2004 Reinhard Wirtgen, founder of Wirtgen Group, was honored as one of the “Top 100 Private Sector Transportation Design & Construction Professionals of the 20th Century” by the American Road & Transportation Builders Association (ARTBA).