| X.e Series with DriveRadar® Industrial drive systems in applications like cement production are exposed to some of the harshest mechanical, environmental, and thermal conditions in the field. Equipment must run continuously underload, often in dusty, high-heat environments where any unplanned downtime can cause significant disruption. To meet these challenges, SEW-EURODRIVE has combined its rugged X.e Series industrial gear units with integrated DriveRadar® condition monitoring, bringing together proven mechanical performance and continuous digital oversight.   Purpose-Built for Heavy IndustryRecently deployed on a drag conveyor system at a U.S. cement plant, an X3FS170e/HU/B gear unit, capable of transmitting over 212,000 in-lbs of torque, was paired with DriveRadar® to deliver real-time visibility into gearbox performance.This installation demonstrates the value of condition monitoring in high-torque applications. While the gear unit handles the mechanical demands of the process, DriveRadar® tracks the health of internal components continuously, enabling a proactive approach to maintenance that protects uptime and reduces the risk of failure. What DriveRadar® Monitors DriveRadar is configured to monitor key operating metrics around the clock:
Additional process-related variables, like material throughput (tons/hour) or belt speed (ft/min), can also be monitored when integrated with site systems.
How the Technology Works This system enables users to track gear and bearing wear, oil degradation, and thermal trends in real time. It also supports forecasting for oil change intervals and bearing life, allowing service to be scheduled based on actual condition, not just time or runtime hours. Supporting Smarter Maintenance As Austin Burdette, Product Manager for Heavy Industry Gearing at SEW-EURODRIVE, puts it: “DriveRadar® gives end users the insight they’ve been asking for: what’s happening inside the gearbox, in real time. We’re excited to see more customers integrating this technology across high-torque applications.” Backed by SEW-EURODRIVE Engineering When paired with SEW-EURODRIVE’s technical support, local service teams, and optional +24 Smart Warranty coverage, customers benefit from faster response times, predictive diagnostics, and reduced lifecycle costs. Conclusion Click below to learn more or reach out to your local SEW-EURODRIVE representative.
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Data is visualized through a secure web dashboard and mobile interface, making it easy for plant personnel to stay informed without opening the gearbox. Maintenance teams are alerted to any abnormal trends well before they become critical issues, shifting the maintenance model from reactive to condition-based.
The X.e Series with DriveRadar® offers a complete solution for industries where uptime is critical. It delivers the mechanical strength needed for demanding applications and the intelligence to keep it running longer, safer, and with fewer surprises.
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About SEW-EURODRIVE
For over 95 years, SEW-EURODRIVE has been known as the standard in gearmotors and drive systems. With our diverse portfolio of tough and reliable drive and automation products, we move countless applications in every industry. With 17 production plants and 81 Drive Technology Centers in 52 countries, we’re at your service on every continent and in every corner of the world. Gear units and automation controls from SEW-EURODRIVE have a reputation for unmatched quality, even in the harshest operating conditions.
Our range of services:
With 1 manufacturing facility and 5 assembly centers in the U.S., SEW-EURODRIVE delivers a wide range of power transmission and motion control systems, including gear units and gearmotors, inverters and controls, large industrial gear units, and drive maintenance and repair services.
SEW-EURODRIVE … Driving the world.
