SOURCE: Kleeman | November 29, 2024
The MOBIREX MR 100i NEO is characterised by a robust design and flexibility. Thanks to the compact design, the mobile impact crusher can also be used in very tight spaces. The operator is convinced by the machine’s sturdy design, technical innovations, performance and user-friendly handling.
User-friendliness and safety
A new feature of the plant is “Lock & Turn Quick Access”. The system enables the quick and tool-free opening of the crusher housing. Opening and closing only takes 30 seconds and works practically at the touch of a button. This simplifies access for maintenance work, when jams need to be cleared or impact bars replaced. The safety and efficiency during operation are also improved. In the hectic day-to-day life of recycling, this saves time, ensures smooth operation and increases the safety for the operators.
Safe and simple: Gap adjustment and detection of overloading
Another highlight of the MR 100i NEO is the fully hydraulic gap adjustment and overload system. The gap adjustment as well as the zero point determination are realised to the nearest millimetre at the touch of a button. This means that manual measurement, loosening screws and the ultimate positioning are not necessary.
The overload system ensures that the machine itself is protected against serious damage in the case of uncrushable material such as large iron parts. When it is triggered, the pressure plate breaks so that the rocker arm can get out of the way. This protects the rotor, the rocker arm and the crusher housing effectively. In such a case the pressure plate is replaced by the operator on the construction site, which works out much cheaper than damage to the rocker arm or in the crusher itself.
Simple handling with SPECTIVE CONNECT
The operation of the plant is user-friendly thanks to SPECTIVE CONNECT. Important functions such as the crushing gap setting and troubleshooting of the belt weigher can be viewed comfortably from a distance, and in the future viewing of the production data will also be available. This helps less experienced staff to familiarise themselves quickly and operate the plant safely. “The handling of the machine is really a major advantage for us. With our previous small impact crusher it was much harder for us to make settings, let alone have a digital solution which would give us such a comprehensive insight into machine data, etc. SPECTIVE CONNECT is therefore a real benefit here”, adds Wouter Fahner, Managing Director of E+F Recycling GmbH.
Satisfied with the cooperation
In addition to the positive impressions on site at the factory in Kleemann Göppingen, the professional advice from the Kleemann experts of Wirtgen Germany was also crucial in the decision for the new compact crusher. The customer appreciates the proximity to the North German site of the German Wirtgen Group sales and service company because wear and spare parts can be easily ordered and a service technician is also always easy to reach in the event of problems.
In addition to the MR 100i NEO, the recycling company also uses a mobile stockpile conveyor MOBIBELT MBT 24i to optimise construction site logistics. The fleet also includes the mobile coarse screening plant MOBISCREEN MSS 802i EVO and soon the smaller MOBISCREEN MSS 502i EVO – both are used for soil preparation, among other things.
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New Kleemann Plant Marks Commitment to Industry
In early 2010 Kleemann GmbH completed its new headquarters and state-of-the-art manufacturing plant near Göppingen, just east of Stuttgart in south-central Germany.
The new plant marks Kleemann’s commitment to the minerals processing industry and incorporates the highest production technologies for the manufacture of aggregates and minerals processing equipment.
This new “greenfield” manufacturing plant is making Kleemann mineral processing equipment more available, and will speed product delivery in North America in coming months. “With 350,000 sq. ft. of production area and 40,000 sq ft of administration area, Kleemann will excite the market with new models and features for 2010,” said Evan Clarke, vice president.
For over 150 years Kleemann has led the minerals processing industry with design ingenuity, producing crushing and screening equipment for many leading markets. Since being acquired by the Wirtgen Group in 2006, the company has experienced dramatic growth which has led to reinvestment by the group to help streamline production and allow for greater volume for its new expanding markets.
“As Kleemann gathers momentum within the United States and Canadian markets, and new dealers take on the product line, many customers are seeing the ‘Kleemann Advantage’,” Clarke said. “We bring to the market a wide range of track mobile crushers and screens with many unique features.”
The new plant utilizes the most modern German high-tech manufacturing processes, including short internal product assembly lines. On the new 1.34 million sq. ft., site, the new manufacturing facility covers an area of 376,736 sq. ft., complemented with a 43,055 sq. ft. administration building. The oversized interior capacity of the new main production facility accommodates the enormous dimensions of Kleemann’s largest crushing and screening machines.
In the plant’s central warehouse contains two storage zones in which some 10,000 items are stocked. “On average, 200 items with a total weight of 8.8 tons are handled here each day,” said Kleemann central warehouse manager Martin Zemmel. “We really benefited from the know-how of the other Wirtgen Group companies when building our new facility.”
Kleemann’s new painting facility for large parts is one of the largest such facilities in Germany, with a tremendous load-bearing capacity of 33 short tons, and around 21,500 sq. ft. of floor space. Kleemann’s switch-over from wet spray painting to powder-coating not only marks a major step towards boosting surface quality, but also has far less of an environmental impact, with the system far exceeding the requirements of the EU environmental guidelines.
Kleemann’s Roots Run Deep
Kleemann is a newcomer to the North American aggregate processing market, but its roots lie deep. Established in Germany in 1857, Kleemann was acquired by Wirtgen Group in 2006. Today, a growing network of equipment distributors and dealers is enabling Kleemann Inc. USA to boost its domestic profile and serve customers in North America.
Today Kleemann manufactures and markets a broad range of durable, productive mobile and stationary processing equipment and technology for crushed stone, demolition waste and mixed construction waste.
Kleemann’s product brand names are:
• The MOBICAT mobile primary jaw on crawler chassis with feeding unit, pre-screen and conveyors built in various sizes ranging from 100-1,000 tph capacity
• The MOBIREX mobile primary impactor on crawler chassis with feeding unit, pre-screen and conveyors built in various sizes ranging from 100 to 1,000 tph capacity
• The MOBIFOX mobile secondary crushing machines with feeding unit, impact crusher and a screen producing up to 3 grain sizes
• The MOBICONE mobile secondary crushing machines with feeding unit, cone crusher and a screen to produce up to 3 grain sizes, and
• The MOBISCREEN mobile screening machines, producing up to 4 grain sizes with fixed or swiveling discharge belts, with a screening surface dependent on ultimate use.
BACKGROUNDER
Wirtgen America, Inc., Nashville, is the North American arm of the Wirtgen Group, the single-source marketer of the world’s most technologically advanced lines of asphalt reclaiming/recycling and concrete slipform equipment from Wirtgen, asphalt and soil compactors from Hamm Compaction Division, asphalt pavers from Vögele America Inc., and aggregates and minerals processing equipment from Kleemann.
In late 2004 Reinhard Wirtgen, founder of Wirtgen Group, was honored as one of the “Top 100 Private Sector Transportation Design & Construction Professionals of the 20th Century” by the American Road & Transportation Builders Association (ARTBA).
