| More flexibility and efficient on site The new MOBISCREEN MSS 802i EVO offers users a mobile, efficient screening plant that was designed to meet changing challenges in different application areas. With its well-thought-out plant design and flexible conversion options, Kleemann demonstrates how a high material flow can be guaranteed in natural stone and recycling applications.  Screening made easy With the development of the MOBISCREEN MSS 802i EVO, a new generation of screening plants and successor of the MS 15 Z, Kleemann consciously places the focus on the user perspective. The technology behind the screening process must be easy and safe to use for all users. The new plant impresses not only with technological highlights in the process sequence, but also through its ergonomic design, optimised operation and the user-friendly maintenance concept. Improved mobility and flexibility in application With its proportionally controlled running gear, the plant can be quickly relocated either by a low-loader to the job site or within the building site. Apart from other improvements of the new MSS 802i EVO, folding of the side discharge conveyors without the need for disassembly clearly reduces set-up times. Increased applicationvariability is provided by a hopper rear wall that can be folded to three heights, which permits feeding of crushing plants with a lower discharge height. The large offer of screen surfaces and simple adjustment of the screen parameters, which make rapid adaptation of the MSS 802i EVO to a very wide range of feed materials possible, reduce set-up times and thus personnel requirements and costs. The screen casing angle with a wide adjustment range from 15 – 20° makes optimisation of the screening capacity possible. Special highlight: the simple and fast conversion from 3- to 2-way grit. The MSS 802i EVO can therefore be used to produce and discharge two or three final grain sizes and the conversion is fast and simple. Operability and ergonomics for more comfort and safety An intuitive plant control with automatic start reduces the risk of operating errors and saves learning times. All relevant functions can be operated from a safe distance, which offers high work safety. Further user-friendly aspects include very good access options and intelligent cleaning solutions, which minimise downtimes caused by maintenance. With all of these solutions, Kleemann placed the focus on the typical workday of users. This also applies to the standard series LED lighting, the optionally available extended premium lighting of work areas or the generously proportioned work platforms. Efficient and precise process sequences for optimum material flow An optimised material flow is a central aspect of all screening plants. Only if all components are tuned to one another can high productivity with minimised operating costs be achieved. With its new mobile screen for coarse elements, Kleemann demonstrates what screening plants of the latest generation can achieve. This includes a wide crusher discharge conveyor on which, like all of the other conveyors, the speed can be steplessly adjusted, as well as a large material transfer system to the screen deck for optimum utilisation of the screening surfaces. High discharge heights and thus higher stockpiles thanks to the optionally available extended crusher discharge conveyor and telescopic side discharge conveyors guarantee ideal processes on the building site. It goes without saying that the new MOBISCREEN MSS 802i EVO can be operated through line coupling with all EVO and PRO crushing plants integrated in the process and safety system. Special application flexibility is provided by the stockpile probe required for the process coupling, which can be placed on any discharge conveyor of the plant. The MSS 802i EVO impresses with a feed capacity of up to 551 US t/h in natural stone and in recycling.
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New Kleemann Plant Marks Commitment to Industry
In early 2010 Kleemann GmbH completed its new headquarters and state-of-the-art manufacturing plant near Göppingen, just east of Stuttgart in south-central Germany.
The new plant marks Kleemann’s commitment to the minerals processing industry and incorporates the highest production technologies for the manufacture of aggregates and minerals processing equipment.
This new “greenfield” manufacturing plant is making Kleemann mineral processing equipment more available, and will speed product delivery in North America in coming months. “With 350,000 sq. ft. of production area and 40,000 sq ft of administration area, Kleemann will excite the market with new models and features for 2010,” said Evan Clarke, vice president.
For over 150 years Kleemann has led the minerals processing industry with design ingenuity, producing crushing and screening equipment for many leading markets. Since being acquired by the Wirtgen Group in 2006, the company has experienced dramatic growth which has led to reinvestment by the group to help streamline production and allow for greater volume for its new expanding markets.
“As Kleemann gathers momentum within the United States and Canadian markets, and new dealers take on the product line, many customers are seeing the ‘Kleemann Advantage’,” Clarke said. “We bring to the market a wide range of track mobile crushers and screens with many unique features.”
The new plant utilizes the most modern German high-tech manufacturing processes, including short internal product assembly lines. On the new 1.34 million sq. ft., site, the new manufacturing facility covers an area of 376,736 sq. ft., complemented with a 43,055 sq. ft. administration building. The oversized interior capacity of the new main production facility accommodates the enormous dimensions of Kleemann’s largest crushing and screening machines.
In the plant’s central warehouse contains two storage zones in which some 10,000 items are stocked. “On average, 200 items with a total weight of 8.8 tons are handled here each day,” said Kleemann central warehouse manager Martin Zemmel. “We really benefited from the know-how of the other Wirtgen Group companies when building our new facility.”
Kleemann’s new painting facility for large parts is one of the largest such facilities in Germany, with a tremendous load-bearing capacity of 33 short tons, and around 21,500 sq. ft. of floor space. Kleemann’s switch-over from wet spray painting to powder-coating not only marks a major step towards boosting surface quality, but also has far less of an environmental impact, with the system far exceeding the requirements of the EU environmental guidelines.
Kleemann’s Roots Run Deep
Kleemann is a newcomer to the North American aggregate processing market, but its roots lie deep. Established in Germany in 1857, Kleemann was acquired by Wirtgen Group in 2006. Today, a growing network of equipment distributors and dealers is enabling Kleemann Inc. USA to boost its domestic profile and serve customers in North America.
Today Kleemann manufactures and markets a broad range of durable, productive mobile and stationary processing equipment and technology for crushed stone, demolition waste and mixed construction waste.
Kleemann’s product brand names are:
• The MOBICAT mobile primary jaw on crawler chassis with feeding unit, pre-screen and conveyors built in various sizes ranging from 100-1,000 tph capacity
• The MOBIREX mobile primary impactor on crawler chassis with feeding unit, pre-screen and conveyors built in various sizes ranging from 100 to 1,000 tph capacity
• The MOBIFOX mobile secondary crushing machines with feeding unit, impact crusher and a screen producing up to 3 grain sizes
• The MOBICONE mobile secondary crushing machines with feeding unit, cone crusher and a screen to produce up to 3 grain sizes, and
• The MOBISCREEN mobile screening machines, producing up to 4 grain sizes with fixed or swiveling discharge belts, with a screening surface dependent on ultimate use.
BACKGROUNDER
Wirtgen America, Inc., Nashville, is the North American arm of the Wirtgen Group, the single-source marketer of the world’s most technologically advanced lines of asphalt reclaiming/recycling and concrete slipform equipment from Wirtgen, asphalt and soil compactors from Hamm Compaction Division, asphalt pavers from Vögele America Inc., and aggregates and minerals processing equipment from Kleemann.
In late 2004 Reinhard Wirtgen, founder of Wirtgen Group, was honored as one of the “Top 100 Private Sector Transportation Design & Construction Professionals of the 20th Century” by the American Road & Transportation Builders Association (ARTBA).
