Martin Engineering Introduce New Secondary Conveyor Belt Cleaner

SOURCE: Martin Engineering | June 27, 2024

Martin Engineering have announced the next generation of secondary conveyor belt cleaners engineered to reduce dusty carryback and lower maintenance time. Designed to withstand the stress of heavier loads carried on wider, thicker belts at higher speeds, the Martin SQC2S Orion secondary cleaner features individually cushioned tungsten carbide blade cartridges for effective cleaning without risk to the belt or splices. A two-tiered tensioning system means minimal adjustments and monitoring throughout the life of the blade. The heavy-duty blades are mounted on a slide-in/slide-out assembly for faster and safer one-worker external servicing. The result is improved belt cleaning with less dust and maintenance for greater workplace safety at a lower cost of operation.

‘We field tested the Orion over several months side-by-side with competitor designs in punishing mining environments and found that the new design significantly outperformed the competition,’ said Dave Mueller, conveyor products manager for Martin Engineering.  ‘At the end of the testing period, customer participants started the process of replacing all their heavy-duty secondary cleaners with the Orion. We now view this design as the future of our secondary cleaner line moving forward.’

Secondary cleaners play an essential role in the belt cleaning process by significantly reducing the volume of dust and fines dropped as carryback on the belt return. Primary cleaners release most of the abrasive material remaining on the belt after discharge. Located below the head pulley just behind the primary, secondary cleaners scrape off the fines and dust that hide in cracks and divots in the belt. Carryback is attributed to many environmental and operational issues such as air quality violations, fouling of rolling components and machinery, and increased labour for cleanup and maintenance.

Safety and ease of maintenance is a key feature and a core priority for all Martin Engineering designs. The slide-in/slide-out design allows a single worker to perform maintenance with easy access outside of the conveyor structure, eliminating the need to crawl underneath or awkwardly reach inside. This greatly improves workplace safety and reduces the amount of time and labour required for maintenance, significantly lowering the cost of operation.

‘Every bulk-handling operation is unique and requires equipment that is versatile and adaptable, and I think we’ve achieved that with the Orion,’ said Mr Mueller. ‘Martin Engineering products are developed to improve efficiency and safety, without compromising belt health. This design gives customers more options and superior results, regardless of the material or the process.’

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Martin Engineering was founded in 1944 by Edwin F. Peterson, a foundry pattern maker in a small Illinois town. The initial idea for the company’s inception came as he watched co-workers struggle to overcome sand blockages on the foundry’s mold-making machines by pounding on the hoppers with hammers. He was troubled by the safety risks, equipment damage and loss of productivity that resulted. Those concerns prompted him to design the Vibrolator® Industrial Vibrator, which uses the rotation of a single steel ball in a hardened steel raceway, propelled by compressed air. Patented in 1949, it was the first of the innovative products introduced by Martin Engineering to solve problems in bulk materials handling, and remains today as one of the world’s most accepted vibrators to facilitate the movement of bulk solids. From its beginning, the firm has been a family-owned, privately-held company.